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Foundry Furnace - Part 2

Jake von Slatt — Thu, 06/18/2009 - 20:53

I wasn't quite ready to start in with the grinding and welding this past Monday so I thought I'd ease into the day by adapting these photo-copy station lights I found at the dump to my drill press.  They sure do make hitting that little automatic punch dimple a lot easier!

 

As I mentioned in the previous post I am using an interpretation of Dave Gingery's Crucible furnace design which has a lift mechanism that elevatates the body of the furnace to provide access to the crucible. This mechanism uses steel screen door rollers running on a track of  angle iron.

A pair of angled links connects the lifting handle to the furnace body guide supports.  I made these links out of components of an old stair-master machine. 

Discarded exercise machines are a wonderful source of steel stock, along with bed frames they are the source of raw material for most of my projects.

You'll note the speaker magnets I sometimes use to hold steel in place while I weld or braze it.  This method works really well for oxy-acetylene welding but the strong magnetic fields totally disrupt the arc on my 120 Amp MIG welder.  This was a rather surprizing discovery for me!  Who knew?

Here's the lifting mechanism in action - next steps are the lid and cement forms and then pouring the refractory!

As you can see below my friend Doc is a step ahead of me with his furnace projetc!  Doc opted to purchase a kit from the fine folks at Lionel Labs whose web site is a great source of backyard metal casting information and lore.  I can't wait to see what Doc does with his!  I know I will be spending most of my time, at least initially, making ingots out of an old RV I skinned so I can recover some of my storage space!

 

Datamancer's foundry.

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Nice ideas

Brian — Sun, 07/19/2009 - 08:50

You have the most creative and inspirational ideas ever! There are some really fantastic tips here, can't wait to read more. [Thank you for the kind words but please stop trying to embed invisible online casino links, comments are presented to me as HTML source for approval.  - Jake.]

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Tire protection?

Sgt. Mustache — Mon, 06/22/2009 - 07:33

You may want to make some sheetmetal 'fenders' for the tires as there may be considerable radiant heat from the furnace.

I'm still working slowly on my unit.

TTFN.

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location

Datamancer — Fri, 06/19/2009 - 19:25

I still need to figure out where I'm going to even do my casting! I'm renting a space in a friend's house in a very manicured middle-class suburb right now so I really can't build a casting station in the backyard or anything. I might have to throw everything in the pickup and drive out to the nearby desert whenever I want to fling some molten metal (and hope I don't get arrested).

-~D~-

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re: location

crerus75 — Sat, 06/20/2009 - 19:17

The 'burbs are a GREAT place to cast metal, especially if your neighbors are, ahem, squeamish. My neighbors with the immaculately manicured lawns just LOVE to see green flames and zinc smoke roiling out of my furnace every time I melt brass. It's a wonder that gunships don't circle my house, enforcing property values.

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if I owned the place, I'd

Datamancer — Sun, 06/21/2009 - 21:50

if I owned the place, I'd have no problems doing it but the owner is a little reserved when it comes to things like this. We also have those gunships you mentioned, emblazoned with big Home Owner's Association insignia.

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LOL! I remember the day the

Jake von Slatt — Sun, 06/21/2009 - 14:34

LOL! I remember the day the load-all arrived in front of our house with my 35' yellow school bus onboard!

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haha yeah I did something

Datamancer — Sun, 06/21/2009 - 21:57

haha yeah I did something similar when I lived back in Jersey. About...7-8 years ago, i think, My friends and I bought an old 32-seat yellow school bus and turned it into a punk rock tour bus. We (since most punk rockers have the attention spans of moths on cocaine, "We" mostly meant "I") pulled out the 4 rear seats to make a cargo area for the instruments, removed a few seats from the center and built a sort of mini-living-room, installed metal shelves all the way across both sides of the ceiling with cargo nets on the fronts, and painted the whole thing flat black. The neighbors must have been horrified but it was only there for a week or two before we went cross-country with it. I didn't sleep for almost 4 days while I modded it, but it was very worth it. That trip was a lot of fun!

-~D~-

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